CNC Milled parts
High-precision CNC milled parts for mechanical engineering
At SUSA S. Sauer GmbH & Co. KG, we offer you customized CNC milled parts that are precisely tailored to your requirements. Rely on our precision and experience to successfully implement your projects!
- More than 30 years of experience in the field: CNC Milled parts
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Precise CNC milled parts manufactured according to customer requirements
When it comes to high-quality CNC milled parts, precision is the be-all and end-all. SUSA S. Sauer GmbH & Co. KG stands for the highest quality and customized solutions that are precisely tailored to your requirements.
Whether made of metal, plastic or aluminum - we manufacture your components using the latest CNC technology with maximum efficiency and care. Our milled parts impress with their versatility and are used in a wide range of industries and applications.
You can rely on our experience and expertise to successfully implement your projects!
Whether made of metal, plastic or aluminum - we manufacture your components using the latest CNC technology with maximum efficiency and care. Our milled parts impress with their versatility and are used in a wide range of industries and applications.
You can rely on our experience and expertise to successfully implement your projects!
CNC milled parts made to measure
SUSA S. Sauer GmbH & Co. KG & Co KG is your reliable partner for the production of high-quality CNC milled parts that are manufactured exactly to your specifications. With modern machinery and highly qualified specialists, we are able to produce both small and large quantities with maximum precision and efficiency. Our CNC technology guarantees optimum implementation of your requirements and a perfect fit of the milled parts for your projects. We attach particular importance to fast and reliable delivery in order to support your production processes without delays.
CNC milled parts are essential for numerous branches of industry. Whether in the automotive industry, mechanical engineering or medical technology - customized milled parts are indispensable everywhere. We manufacture components that are precisely tailored to your specific requirements and ensure that they meet the highest quality standards.
Our strength lies in our flexibility. No matter how individual your requirements are, we adapt and deliver customized solutions that exceed your expectations. From design to finished production, we take care of every step so that you can concentrate fully on your core business.
As an experienced CNC machining company, we offer you a comprehensive service that leaves nothing to be desired. If you are looking for a reliable partner for your CNC milled parts, SUSA S. Sauer GmbH & Co. KG is the right place for you. Contact us and together we will find the ideal solution for your projects. Place your trust in precision, quality and adherence to deadlines - see our services for yourself.
CNC milled parts are essential for numerous branches of industry. Whether in the automotive industry, mechanical engineering or medical technology - customized milled parts are indispensable everywhere. We manufacture components that are precisely tailored to your specific requirements and ensure that they meet the highest quality standards.
Our strength lies in our flexibility. No matter how individual your requirements are, we adapt and deliver customized solutions that exceed your expectations. From design to finished production, we take care of every step so that you can concentrate fully on your core business.
As an experienced CNC machining company, we offer you a comprehensive service that leaves nothing to be desired. If you are looking for a reliable partner for your CNC milled parts, SUSA S. Sauer GmbH & Co. KG is the right place for you. Contact us and together we will find the ideal solution for your projects. Place your trust in precision, quality and adherence to deadlines - see our services for yourself.
Do you have any questions about CNC Milled parts?
Our service: CNC Milled parts
CNC milled parts form the heart of our production at SUSA S. Sauer GmbH & Co. KG. As a medium-sized family business based in Heidenau near Dresden, we stand for maximum precision and customized manufacturing solutions. Our specialization in the production of turned and milled parts for various industries is based on decades of experience and state-of-the-art production technology.
With over 100 high-performance systems spread over 14,000 square meters of production space and a team of 190 dedicated specialists, we can reliably implement your requirements on time - from simple components to complex custom-made products. You can rely on our know-how and our capacities to realize your projects at the highest quality level.
With over 100 high-performance systems spread over 14,000 square meters of production space and a team of 190 dedicated specialists, we can reliably implement your requirements on time - from simple components to complex custom-made products. You can rely on our know-how and our capacities to realize your projects at the highest quality level.
CNC milled parts for small quantities and large series
Precision and quality take center stage in the production of our CNC milled parts. Whether small quantities or large series - our optimized production processes ensure smooth handling and maximum efficiency. With a high degree of automation and in-house tool and fixture construction, we react flexibly to individual requirements and manufacture even complex milled parts in the shortest possible time. Our customers benefit from fast production times and a comprehensive vertical range of manufacture that enables customized solutions.
To ensure quality, we use state-of-the-art measuring technology such as 3D measuring machines and contour measuring devices. In-process inspections by qualified employees and 100% inspections for large series guarantee dimensional accuracy and maximum precision. Our certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 confirm our claim to continuously deliver first-class products.
Place your trust in the expertise of SUSA S. Sauer GmbH & Co. KG & Co. With technical know-how and personal service, we successfully implement your projects in the field of CNC milled parts.
To ensure quality, we use state-of-the-art measuring technology such as 3D measuring machines and contour measuring devices. In-process inspections by qualified employees and 100% inspections for large series guarantee dimensional accuracy and maximum precision. Our certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 confirm our claim to continuously deliver first-class products.
Place your trust in the expertise of SUSA S. Sauer GmbH & Co. KG & Co. With technical know-how and personal service, we successfully implement your projects in the field of CNC milled parts.
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CNC Milled parts
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Frequently asked questions on the subject: CNC Milled parts
What are the most common materials used for CNC milled parts?
CNC milled parts can be manufactured from a variety of materials, depending on the requirements of the end product. In the metal sector, aluminum, steel and stainless steel are among the most commonly used materials. Aluminum is often chosen for its light weight, good machinability and corrosion resistance, while steel is preferred for its hardness and strength. Stainless steel is particularly suitable for applications that require high corrosion resistance, such as in medical technology or the food industry.
In addition to metals, plastics such as POM (polyoxymethylene), ABS or PTFE (Teflon) are also in high demand. They are often used in applications where lightweight construction, electrical insulation or chemical resistance are required. Special materials such as Inconel or titanium, which can withstand both high temperatures and extreme mechanical loads, are used for particularly demanding applications, such as in the aerospace industry.
In addition to metals, plastics such as POM (polyoxymethylene), ABS or PTFE (Teflon) are also in high demand. They are often used in applications where lightweight construction, electrical insulation or chemical resistance are required. Special materials such as Inconel or titanium, which can withstand both high temperatures and extreme mechanical loads, are used for particularly demanding applications, such as in the aerospace industry.
What tolerances can be achieved with CNC milled parts?
The precision that can be achieved with CNC milled parts is a decisive factor for many industries. State-of-the-art CNC machines are able to guarantee tolerances of ±0.005 mm to ±0.01 mm, which is particularly important in the automotive and medical technology sectors. However, the achievable tolerance depends on various factors. These include the quality of the CNC machine, the stability of the workpiece material and the type of machining.
For example, a material such as aluminum can expand thermally during machining, which can affect the accuracy. The shape of the workpiece also plays a role: complex geometries or very thin components require additional care to avoid deformation. Overall, the choice of tolerance is always a trade-off between precision and cost-effectiveness, as tighter tolerances can result in higher production costs.
For example, a material such as aluminum can expand thermally during machining, which can affect the accuracy. The shape of the workpiece also plays a role: complex geometries or very thin components require additional care to avoid deformation. Overall, the choice of tolerance is always a trade-off between precision and cost-effectiveness, as tighter tolerances can result in higher production costs.
What is the difference between 3-axis, 4-axis and 5-axis CNC milling?
The number of axes on a CNC milling machine determines how flexible and complex the machining options are. A 3-axis machine processes the workpiece along the X, Y and Z axes. This method is ideal for simple components with straight surfaces and is cost-effective for standard applications. With a 4-axis machine, a rotating axis is added, allowing the workpiece to be rotated during machining. This is particularly useful for cylindrical parts or applications where multiple sides of the workpiece need to be machined without having to reposition it.
5-axis machining is the most complex variant. Here, workpieces can be machined along two additional rotational axes, which enables the production of free-form surfaces and complicated 3D geometries. This technology is particularly indispensable in industries such as aerospace and medical technology, as it offers maximum precision and flexibility without the workpiece having to be reclamped several times.
5-axis machining is the most complex variant. Here, workpieces can be machined along two additional rotational axes, which enables the production of free-form surfaces and complicated 3D geometries. This technology is particularly indispensable in industries such as aerospace and medical technology, as it offers maximum precision and flexibility without the workpiece having to be reclamped several times.
What cost factors influence the production of CNC milled parts?
The cost of CNC milled parts is made up of various factors that influence each other. Firstly, the material plays a decisive role: high-quality materials or materials that are difficult to machine, such as titanium or Inconel, are more expensive, both to purchase and to machine. The geometry of the component also has a major influence. Complex designs with tight tolerances or hard-to-reach areas require longer machining times and possibly special tools, which increases costs.
The number of pieces is also an important factor. While single pieces or prototypes often result in higher costs per piece, as the set-up time for the machine is allocated to a small number of parts, larger series can be significantly cheaper due to economies of scale. Additional steps such as surface finishing, quality controls or the creation of CAD/CAM programs can also increase the overall costs.
The number of pieces is also an important factor. While single pieces or prototypes often result in higher costs per piece, as the set-up time for the machine is allocated to a small number of parts, larger series can be significantly cheaper due to economies of scale. Additional steps such as surface finishing, quality controls or the creation of CAD/CAM programs can also increase the overall costs.
Why are CNC milled parts so important in the production of prototypes?
CNC milled parts are indispensable in prototype development as they offer an ideal combination of precision, flexibility and speed. The direct implementation of CAD models means that prototypes can be produced without long lead times, which is particularly advantageous in iterative development processes. Another advantage is the variety of materials, as prototypes can be made from the same materials as the later series parts. This enables realistic tests with regard to load capacity, accuracy of fit and function.
CNC milled parts also allow a high degree of design freedom. Changes to the prototype can be implemented quickly by simply adapting the digital model without having to produce new tools. This significantly shortens the development time and allows companies to react more quickly to market requirements.
CNC milled parts also allow a high degree of design freedom. Changes to the prototype can be implemented quickly by simply adapting the digital model without having to produce new tools. This significantly shortens the development time and allows companies to react more quickly to market requirements.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
CNC Milled parts for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
