Component assembly
Specialized component assembly for complex components
SUSA S. Sauer GmbH & Co. KG offers you customized solutions for the assembly of components according to your individual specifications. You can rely on our experience and maximum precision in production.
- More than 30 years of experience in the field: Component assembly
- 200 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Assembly of modules using the latest manufacturing techniques
The assembly of components is an important part of modern production. If you are looking for a reliable partner for the assembly of components, then you have come to the right place. At SUSA S. Sauer GmbH & Co. KG, we manufacture and assemble components according to your individual specifications and wishes. We pay particular attention to precision and quality, because it is important to us that the assembled components function perfectly.
Our experience in the assembly of modules allows us to implement even demanding projects quickly and efficiently. Whether you need simple or complex assemblies, we will find the right solution for your requirements. You can be sure that we will manufacture and assemble all components exactly to your specifications.
Our experience in the assembly of modules allows us to implement even demanding projects quickly and efficiently. Whether you need simple or complex assemblies, we will find the right solution for your requirements. You can be sure that we will manufacture and assemble all components exactly to your specifications.
Your partner for precise and reliable component assembly
Close cooperation with you, the customer, is particularly important to us. We listen to you, understand your requirements and then implement them precisely. This enables us to ensure that component assembly runs smoothly and that the finished products are ready for immediate use.
Another advantage is that we carry out the complete assembly of modules in-house. For you, this means shorter delivery times and better control over the entire process. From planning to production and assembly - everything remains in one hand. This allows us to react flexibly and quickly to your requirements.
The assembly of components requires a high degree of precision. That's why we rely on state-of-the-art machinery and experienced specialists who keep an eye on every detail. This enables us to guarantee that the assembled components meet the highest quality standards.
So if you are looking for a competent partner for component assembly, please contact us. We look forward to realizing your project and impressing you with first-class results.
Another advantage is that we carry out the complete assembly of modules in-house. For you, this means shorter delivery times and better control over the entire process. From planning to production and assembly - everything remains in one hand. This allows us to react flexibly and quickly to your requirements.
The assembly of components requires a high degree of precision. That's why we rely on state-of-the-art machinery and experienced specialists who keep an eye on every detail. This enables us to guarantee that the assembled components meet the highest quality standards.
So if you are looking for a competent partner for component assembly, please contact us. We look forward to realizing your project and impressing you with first-class results.
Do you have any questions about Component assembly?
Our service: Component assembly
The assembly of components is an important part of our range of services at SUSA S. Sauer GmbH & Co. KG. With our many years of experience and our comprehensive expertise in the production of turned and milled parts, we offer customized solutions for our customers. We supply customers from various industries with our wide range of turned parts. Our aim is to ensure the highest precision and quality - regardless of whether simple or complex assemblies are involved.
Quality and precision from SUSA S. Sauer GmbH & Co. KG
Our qualified specialists work with state-of-the-art machines to assemble components according to your individual specifications. On a production area of around 14,000 square meters, more than 100 highly developed systems are available to meet even the most demanding customer requirements. On-time order processing and smooth production processes are guaranteed at all times. Reliability and personal contact are essential for us to find the best solutions together with you.
When assembling components, we rely on in-process inspections by qualified employees and the use of highly developed measuring technology. With 3D measuring machines, profile scanners and form measuring machines, we can ensure maximum accuracy. For high-volume parts, we guarantee a 100% chip-free inspection and compliance with important dimensions such as length, inner and outer diameter. All of this is carried out in accordance with the strict requirements of DIN EN ISO 9001:2015 and IATF 16949:2016 to ensure a consistently high quality standard.
Thanks to our high level of automation, we can assemble components efficiently and respond flexibly to customer requirements. Whether it's short or long parts, workpieces with knurls, threads or special milling work - we supply first-class products for every area of application.
When assembling components, we rely on in-process inspections by qualified employees and the use of highly developed measuring technology. With 3D measuring machines, profile scanners and form measuring machines, we can ensure maximum accuracy. For high-volume parts, we guarantee a 100% chip-free inspection and compliance with important dimensions such as length, inner and outer diameter. All of this is carried out in accordance with the strict requirements of DIN EN ISO 9001:2015 and IATF 16949:2016 to ensure a consistently high quality standard.
Thanks to our high level of automation, we can assemble components efficiently and respond flexibly to customer requirements. Whether it's short or long parts, workpieces with knurls, threads or special milling work - we supply first-class products for every area of application.
Do you have a request?
Request:
Component assembly
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Component assembly
What is component assembly?
Component assembly involves the precise assembly of components produced by CNC-controlled machines. These assemblies are often used in the automotive industry, in mechanical engineering or in electronics. The process requires high precision to ensure that all components work together smoothly. The individual parts are manufactured according to customer specifications and then assembled. The accuracy of the manufactured parts plays a decisive role in the quality of the entire assembly.
How long does it take to assemble modules?
The assembly time depends on the complexity of the assembly and the number of components. Simple assemblies can be assembled in a few hours, while complex systems can take several days. There are also factors such as the number of tests required to ensure that the assembly is functional and error-free. However, modern assembly techniques and automation can significantly reduce this time. Companies with experience and optimized processes can complete projects faster.
Which industrial sectors use assemblies?
Assemblies are used in various industries, including the automotive, aerospace, electronics and medical technology sectors. Each of these industries has specific requirements for the precision and quality of the assemblies. In the automotive industry, for example, they are used in engines or gearboxes, while in medical technology, precise assemblies are used for devices and implants. The versatility of the manufactured assemblies makes them indispensable for many sectors.
What materials are used for assemblies?
The assembly of subassemblies involves components that can be made from a variety of materials, including metals such as aluminum, steel and titanium as well as plastics. The choice of material depends on the requirements of the particular assembly. Aluminum, for example, is often used for its light weight and corrosion resistance, while steel is valued for its strength and durability. Each material requires special machining and assembly techniques to ensure optimum fit and functionality.
How is the quality of assemblies tested?
After assembling components, a thorough quality check is carried out to ensure that all components work together perfectly. This can be done through visual inspections, dimensional checks or functional tests. Especially in safety-relevant industries such as aviation or medical technology, comprehensive tests are mandatory. Modern companies often rely on automated testing procedures to ensure the accuracy and reliability of assemblies. These tests are crucial in order to avoid failures or malfunctions.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Component assembly for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
