Machining of complex workpieces
Production of complex workpieces by machining
SUSA S. Sauer GmbH & Co. KG is your reliable partner for the machining of complex workpieces. We manufacture precisely and individually according to your specifications to make your project a success.
- More than 30 years of experience in the field: Machining of complex workpieces
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Precise machining of complex workpieces according to customer specifications
Machining complex workpieces requires precision, expertise and experience. At SUSA S. Sauer GmbH & Co. KG, we specialize in meeting your individual requirements. Regardless of whether you need simple components or particularly complex workpieces - we offer you tailor-made solutions. Through the use of modern technologies and our many years of experience, we guarantee you the highest quality in machining.
Our strength lies in the production of turned and milled parts according to your specifications. We take care of the machining of complex workpieces, which can be produced in both small and large series. We know that every workpiece has unique requirements. That's why we take the time to understand your requirements in detail in order to deliver the best result.
Our strength lies in the production of turned and milled parts according to your specifications. We take care of the machining of complex workpieces, which can be produced in both small and large series. We know that every workpiece has unique requirements. That's why we take the time to understand your requirements in detail in order to deliver the best result.
Precise and efficient machining Your partner for complex workpieces
Whether you need components made of metal or plastic, our machines are capable of efficiently and precisely machining even complex workpieces. Our experts monitor the entire process and ensure that your workpieces are manufactured exactly to your specifications. The high level of flexibility in our production enables us to manufacture both prototypes and series orders with consistent quality.
We rely on modern CNC machines, which enable us to carry out the machining of even the most demanding workpieces. This technology not only allows us to work precisely, but also to manufacture quickly and economically. This means you receive your complex workpieces on time and in the desired quality.
If you are looking for a reliable partner for the machining of complex workpieces, then you have come to the right place. We offer you a comprehensive service, from the initial consultation through to delivery. Put your trust in our expertise and let us realize your projects together.
We rely on modern CNC machines, which enable us to carry out the machining of even the most demanding workpieces. This technology not only allows us to work precisely, but also to manufacture quickly and economically. This means you receive your complex workpieces on time and in the desired quality.
If you are looking for a reliable partner for the machining of complex workpieces, then you have come to the right place. We offer you a comprehensive service, from the initial consultation through to delivery. Put your trust in our expertise and let us realize your projects together.
Do you have any questions about Machining of complex workpieces?
Our service: Machining of complex workpieces
The machining of complex workpieces is one of our core competencies at SUSA S. Sauer GmbH & Co. KG. With our many years of experience and state-of-the-art machinery, we manufacture turned and milled parts to the highest quality standards. Precision and quality are our top priorities, regardless of whether the workpieces are simple or particularly complex. We supply customers from a wide range of industries and guarantee on-time order processing and smooth production processes. Reliability, personal contact and good service form the basis of our cooperation, enabling us to respond flexibly to customer requirements.
Precision, efficiency: ultra-modern production on 14,000 square meters in Heidenau
Our company, based in Heidenau near Dresden, has 190 qualified specialists and a machine park with more than 100 systems on a production area of around 14,000 square meters. Thanks to a high degree of automation and our high vertical range of manufacture, we can produce complex workpieces efficiently and in a short time. Whether short or long turned parts, with threads, knurls, milling or tumbler machining - we manufacture even the most demanding components according to your specifications.
Our production is monitored by in-process inspections and the use of sophisticated measuring technology such as 3D measuring machines and form measuring devices to ensure maximum precision. For high-volume parts in particular, we offer 100% inspection to ensure that all dimensions and requirements are met. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 guarantee the consistently high standard of our quality management. We also focus on sustainable management and are certified in accordance with the environmental and energy standards DIN EN ISO 14001 and 50001.
Our production is monitored by in-process inspections and the use of sophisticated measuring technology such as 3D measuring machines and form measuring devices to ensure maximum precision. For high-volume parts in particular, we offer 100% inspection to ensure that all dimensions and requirements are met. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 guarantee the consistently high standard of our quality management. We also focus on sustainable management and are certified in accordance with the environmental and energy standards DIN EN ISO 14001 and 50001.
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Machining of complex workpieces
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Frequently asked questions on the subject: Machining of complex workpieces
What is machining of complex workpieces?
Machining of complex workpieces describes the manufacturing process in which material is removed from a blank to create complex shapes and geometries. These workpieces can be made of different materials such as metal or plastic. Complex components often require tight tolerances and special surface requirements. CNC machines are used to ensure maximum precision. Typical applications can be found in the aerospace, automotive and mechanical engineering industries. The more demanding the workpiece geometry, the higher the machining requirements.
How is the machining of complex workpieces optimized?
Modern CNC machines that enable high-precision work are used to optimize the machining of complex workpieces. Selecting the right tool and machining parameters plays a major role here. In addition, the material, cooling and cutting speed must be coordinated. Simulation programs help in advance to avoid errors and speed up the process. The use of such technologies can reduce manufacturing costs and increase productivity. This means that larger series can also be manufactured efficiently.
What are the challenges involved in machining complex workpieces?
One of the biggest challenges when machining complex workpieces is maintaining tight tolerances and high quality standards. Different material properties such as hardness and toughness often complicate the process. In addition, many workpieces require several processing steps, which makes programming and setting up the CNC machines complicated. Vibrations during machining or tool wear can lead to deviations, which is why continuous monitoring is necessary. The right choice of coolant also plays a key role. Each workpiece therefore requires an individual approach.
Why is CNC technology important for machining complex workpieces?
CNC technology is indispensable for machining complex workpieces as it enables precise and repeatable results. Without CNC machines, it would be difficult to produce workpieces with complicated geometries and tight tolerances. Programming allows various work steps to be planned and executed efficiently. Automation also allows larger quantities to be produced more quickly. Manual sources of error are minimized and quality remains consistently high. CNC is indispensable for complex workpieces with varying machining requirements.
Which materials are suitable for machining complex workpieces?
A variety of materials are suitable for machining complex workpieces, including metals such as aluminum, steel, titanium and copper as well as plastics such as POM and PE. The choice of material depends on the specific requirements of the end product, such as strength, weight or corrosion resistance. Harder materials such as titanium require special tools and machining strategies. Material removal and dimensional stability must also be taken into account. Soft plastics, on the other hand, are easier to machine, but often require precise tools to achieve sharp edges and smooth surfaces.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Machining of complex workpieces for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
