Gear wheels
Gear wheels according to individual customer specifications
Do you need made-to-measure gears? At SUSA S. Sauer GmbH & Co. KG, we manufacture precise gears according to your specifications.
- More than 30 years of experience in the field: Gear wheels
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Gear wheels for maximum precision and durability
Gear wheels are an essential component of many machines and ensure that everything runs smoothly. At SUSA S. Sauer GmbH & Co. KG, we manufacture gears exactly according to your wishes and requirements. Whether it's the production of individual gears or a larger series - we implement your specifications precisely. Gear wheels are indispensable in many areas, for example in the automotive industry, in mechanical engineering or in electrical engineering. That's why we attach particular importance to the highest quality and precision in the production of your gears.
Our gears are produced using state-of-the-art CNC machines. We not only pay attention to the exact implementation of your plans, but also to the use of high-quality materials. Gear wheels must be robust and durable in order to function perfectly even under high loads. Thanks to our many years of experience, we can guarantee that our gears meet these requirements.
Our gears are produced using state-of-the-art CNC machines. We not only pay attention to the exact implementation of your plans, but also to the use of high-quality materials. Gear wheels must be robust and durable in order to function perfectly even under high loads. Thanks to our many years of experience, we can guarantee that our gears meet these requirements.
Custom-made gear wheels - precise, durable and individually manufactured
Do you need gears in a special size or shape? No problem! At SUSA S. Sauer GmbH & Co. KG, we manufacture your gears exactly according to your specifications. We implement even complex requirements precisely so that you end up with the perfect gear wheel. It doesn't matter whether it's a one-off or series production. We are flexible and adapt to your needs.
If you are looking for a reliable partner for the production of gears, then you have come to the right place. Our gears are characterized by high precision, durability and quality. Feel free to contact us to find out more about our gears or to request a quote. We look forward to manufacturing your gears according to your wishes.
If you are looking for a reliable partner for the production of gears, then you have come to the right place. Our gears are characterized by high precision, durability and quality. Feel free to contact us to find out more about our gears or to request a quote. We look forward to manufacturing your gears according to your wishes.
Do you have any questions about Gear wheels?
Our service: Gear wheels
Gear wheels are a central element in many machines and systems. At SUSA S. Sauer GmbH & Co. KG, we manufacture gears to the highest quality standards, always geared to the specific requirements of our customers. We supply customers from various industries with our wide range of turned parts, and gears play a key role in this. Precision and quality are our passion when it comes to manufacturing gears - regardless of whether they are complex workpieces or simple designs.
High-quality gears from precise production in Heidenau
Our gears are produced according to your specifications and wishes. We manufacture both simple and complex gears, always with the highest precision. Thanks to our high degree of automation and our modern production facilities, we can guarantee not only short production times, but also on-time order processing. This makes us a reliable partner for the manufacture of gears of any size.
SUSA S. Sauer GmbH & Co. KG, a medium-sized family business based in Heidenau near Dresden, works with a machine park of more than 100 systems on a production area of around 14,000 square meters. Our 190 qualified specialists ensure that your gears are manufactured with the utmost care and to the highest standards. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 guarantee consistently high quality.
By using highly developed measuring technology such as 3D measuring machines, contour measuring devices and form measuring machines, we guarantee our customers gears of the highest precision. In-process tests and 100% inspections also ensure that our gears always meet the requirements. At SUSA S. Sauer GmbH & Co. KG, your requirements take center stage - we manufacture your gears precisely, reliably and with the highest quality.
SUSA S. Sauer GmbH & Co. KG, a medium-sized family business based in Heidenau near Dresden, works with a machine park of more than 100 systems on a production area of around 14,000 square meters. Our 190 qualified specialists ensure that your gears are manufactured with the utmost care and to the highest standards. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 guarantee consistently high quality.
By using highly developed measuring technology such as 3D measuring machines, contour measuring devices and form measuring machines, we guarantee our customers gears of the highest precision. In-process tests and 100% inspections also ensure that our gears always meet the requirements. At SUSA S. Sauer GmbH & Co. KG, your requirements take center stage - we manufacture your gears precisely, reliably and with the highest quality.
Do you have a request?
Request:
Gear wheels
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Gear wheels
What are the differences between spur and helical gears?
Straight-toothed gears have teeth that run parallel to the axis, which makes them easier to manufacture. However, they are noisier in operation as the teeth meet abruptly. Helical gears, on the other hand, have teeth that are at an angle to the axis, which enables smoother and quieter running. They offer a higher load capacity and efficiency, but are more expensive to produce. They also generate axial forces that need to be absorbed.
What materials are used to manufacture gears?
Gear wheels are made from a variety of materials, depending on the area of application. Hardened steels are usually used for high loads, while plastics such as polyamide or POM are also used for lighter applications. In precision mechanics or in the automotive industry, gears made of brass or aluminum are often in demand. The choice of material depends on the specific requirements in terms of wear resistance, weight and cost.
How is the service life of a gear calculated?
The service life of a gear depends on several factors, such as the load, the material, the lubrication and the quality of manufacture. It is often specified in operating hours or load cycles. A precise calculation is made on the basis of factors such as flank pressure, tooth root tension and speed. Proper lubrication and maintenance also play a major role in extending the service life of a gear.
Why are gears so important for gearboxes?
Gears are the heart of a gearbox and ensure the efficient transmission of torque and speed. They make it possible to modulate the power of motors so that machines and vehicles can operate at different speeds and forces. Without gears, it would be impossible to control or change the force in a transmission. Gears ensure that machines work reliably and precisely.
What factors influence the efficiency of gears?
The efficiency of a gear depends on various factors, including the quality of the gearing, material selection and lubrication. Precisely manufactured gears with low friction offer greater efficiency. The type of toothing also plays a role: helical gears are generally more efficient than straight gears. The operating temperature and load also influence the efficiency of a gear.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Gear wheels for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
