Precision shafts
Production of precision shafts with maximum accuracy
SUSA S. Sauer GmbH & Co. KG manufactures your precision shafts exactly to your specifications and to the highest quality standards. Contact us for customized solutions that are perfectly tailored to your requirements.
- More than 30 years of experience in the field: Precision shafts
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
High-precision shafts for industrial applications
Precision shafts are an important component of many machines and systems. They must be manufactured with extreme precision in order to function smoothly. We can supply you with precision shafts that are precisely tailored to your requirements. Whether you need a specific length, a specific diameter or a specific material - we manufacture your precision shafts to measure.
Our precision shafts are characterized by maximum accuracy and quality. We manufacture both individual pieces and large series. We always ensure precise results that meet the high demands of our customers. Each precision shaft is manufactured using state-of-the-art CNC technology, enabling us to implement even complex requirements with ease.
Our precision shafts are characterized by maximum accuracy and quality. We manufacture both individual pieces and large series. We always ensure precise results that meet the high demands of our customers. Each precision shaft is manufactured using state-of-the-art CNC technology, enabling us to implement even complex requirements with ease.
Your partner for customized precision shafts of the highest quality
If you need precision shafts for mechanical engineering, the automotive sector or other industries, you've come to the right place. Our many years of experience and expertise enable us to manufacture shafts with the highest precision. You can rest assured that every shaft is perfectly finished and meets the highest quality standards.
We know that every application places special demands on precision shafts. That's why we offer you customized solutions that meet your exact needs. Whether large or small shafts, we have the right solution for you.
Are you looking for a reliable partner for the production of your precision shafts? Then we are the right partner for you. Contact us and let us work together to find the best solution for your requirements.
Precision is our promise - and this is reflected in every one of our shafts. We look forward to manufacturing your next precision shaft!
We know that every application places special demands on precision shafts. That's why we offer you customized solutions that meet your exact needs. Whether large or small shafts, we have the right solution for you.
Are you looking for a reliable partner for the production of your precision shafts? Then we are the right partner for you. Contact us and let us work together to find the best solution for your requirements.
Precision is our promise - and this is reflected in every one of our shafts. We look forward to manufacturing your next precision shaft!
Do you have any questions about Precision shafts?
Our service: Precision shafts
Precision shafts are a central component of production at SUSA S. Sauer GmbH & Co. KG. We supply customers from various industries with our wide range of turned parts, always focusing on precision and quality. Whether you need complex workpieces or simple designs, with us you can be sure that your precision shafts will be manufactured with the utmost care. We offer customized solutions according to your specifications to ensure that your precision shafts are perfectly matched to your applications.
Modern production of precision shafts at the highest level
Our modern production facility, which is located in Heidenau near Dresden on a production area of around 14,000 square meters, has more than 100 highly developed machines. Here, 190 qualified specialists manufacture your precision shafts to the highest standards. We are able to produce long, turret and multi-spindle turned parts precisely and on time. Thanks to a high degree of automation, we can guarantee efficient and rational production, even for large quantities.
The quality of our precision shafts is ensured by in-process inspections and the use of highly developed measuring technology. This includes 3D measuring machines, contour measuring devices and form measuring machines. For precision shafts in particular, it is important for us to carry out a 100% check on large quantities to ensure that important dimensions such as the inside and outside diameter are exactly right. Our certification in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 underlines our high standards of quality and accuracy.
We know that precision shafts play a crucial role in many industries, so our goal is to provide the best products with reliable delivery times. Put your trust in SUSA S. Sauer GmbH & Co. KG when it comes to manufacturing your precision shafts.
The quality of our precision shafts is ensured by in-process inspections and the use of highly developed measuring technology. This includes 3D measuring machines, contour measuring devices and form measuring machines. For precision shafts in particular, it is important for us to carry out a 100% check on large quantities to ensure that important dimensions such as the inside and outside diameter are exactly right. Our certification in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 underlines our high standards of quality and accuracy.
We know that precision shafts play a crucial role in many industries, so our goal is to provide the best products with reliable delivery times. Put your trust in SUSA S. Sauer GmbH & Co. KG when it comes to manufacturing your precision shafts.
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Precision shafts
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Precision shafts
What are precision shafts and what are they used for?
Precision shafts are mechanical components that are used in various machines and systems. They are used to transmit rotary movements or forces and must be manufactured with extreme precision. They are primarily used in areas where high demands are placed on accuracy and resilience, such as in mechanical engineering or the automotive industry. Precision shafts are also often used in medical technology, robotics or electrical engineering. They can be made from different materials such as steel, stainless steel or aluminum, depending on the respective application. Precision shafts are characterized by low tolerances and high dimensional accuracy, which makes them indispensable for critical applications.
What materials are used for precision shafts?
Materials with high strength and corrosion resistance are often used for precision shafts. Steel is the most commonly used material, as it offers high stability and is easy to machine. Stainless steel is often used for precision shafts that are used in corrosive environments or in medical technology. Aluminum is also a popular choice, especially when low weight is important. Titanium or other alloys can also be used in special applications. The choice of material depends heavily on the application and is tailored to the specific requirements.
How is precision ensured in the manufacture of shafts?
Precision in the production of shafts is achieved through the use of modern CNC technologies. These machines make it possible to work with very low tolerances and to precisely implement even complex geometries. During the production process, the shafts are measured several times to ensure that they meet the required dimensions. Quality controls such as optical measurements and tolerance checks are an essential part of the process. In addition, attention is paid to high quality when selecting the raw material in order to avoid deformations or inaccuracies. The manufacturers' many years of experience also play an important role in ensuring accuracy.
What tolerances are possible for precision shafts?
The tolerances for precision shafts depend on the respective application and the customer's requirements. As a rule, the tolerances are in the micrometer range to ensure maximum precision. Common tolerance classes are IT6 or IT7, although smaller tolerances are possible for particularly critical applications. Depending on the manufacturing process and material, the tolerances can be customized. Precision shafts are often manufactured specifically for use in high-precision machines where tight tolerances are required. The use of modern measuring techniques ensures that the shafts remain within the required tolerances.
How can precision shafts be customized?
Precision shafts can be adapted to the customer's specific requirements in almost every respect. This includes the choice of material, the length and diameter of the shaft as well as special surface treatments. Other customizations include the addition of threads, grooves or keyways for specific applications. Special heat treatments to increase strength or surface treatments to improve corrosion resistance are also possible. Depending on the application, special tolerances or geometric shapes can also be taken into account. This flexibility makes it possible to offer customized solutions for different industries and applications.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Precision shafts for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
