Thread rolls
Precise thread rolls for industrial applications
SUSA S. Sauer GmbH & Co. KG offers you precise and robust solutions in the field of thread rolls, tailored to your requirements. You can rely on our many years of experience and the highest quality.
- More than 30 years of experience in the field: Thread rolls
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Thread rolls according to individual customer specifications
Thread rolling is a process that is particularly characterized by its precision and efficiency. If you are looking for high-quality turned parts that are manufactured according to your specifications, then you have come to the right place. At SUSA S. Sauer GmbH & Co. KG, we specialize in thread rolling and offer tailor-made solutions for your individual requirements.
In thread rolling, the thread is produced by forming and not by machining. This means that the material is not removed, but is formed into the desired shape by applying pressure. This produces a particularly robust and precise thread, which also has a smooth surface. This technology is suitable for both small and large quantities and is also extremely resource-efficient.
In thread rolling, the thread is produced by forming and not by machining. This means that the material is not removed, but is formed into the desired shape by applying pressure. This produces a particularly robust and precise thread, which also has a smooth surface. This technology is suitable for both small and large quantities and is also extremely resource-efficient.
Precision and expertise in custom thread rolling
Our expertise in the field of thread rolls enables us to produce both simple and complex turned parts with the highest precision. Regardless of whether you have special requirements for your industry or would like to have a large series produced - we will meet your needs and deliver on time and reliably.
By using modern machines and advanced techniques, we ensure that your turned parts meet the highest quality standards. Thread rolling is ideal for applications in the automotive industry, mechanical engineering or medical technology. Our many years of experience make us the ideal partner for the production of your threads and turned parts.
If you have any questions about thread rolls or our services, please do not hesitate to contact us. We will be happy to advise you and work with you to find the best solution for your project.
By using modern machines and advanced techniques, we ensure that your turned parts meet the highest quality standards. Thread rolling is ideal for applications in the automotive industry, mechanical engineering or medical technology. Our many years of experience make us the ideal partner for the production of your threads and turned parts.
If you have any questions about thread rolls or our services, please do not hesitate to contact us. We will be happy to advise you and work with you to find the best solution for your project.
Do you have any questions about Thread rolls?
Our service: Thread rolls
Thread rolling plays a central role at SUSA S. Sauer GmbH & Co. KG in the production of high-precision turned parts. We supply customers from various industries with our wide range of turned parts, and thread rolling is an efficient and precise method of thread production. Thanks to our extensive range of machinery and the experience of our 190 specialists, we can easily meet even the most demanding requirements in the field of thread rolling.
Quality and flexibility in thread rolling
Precision and quality are our passion, especially when it comes to thread rolls. Whether it's complex workpieces or simple designs - you can rely on on-time order processing and smooth production processes. We manufacture long, turret and multi-spindle turned parts, which are provided with knurls, threads or other machining operations such as milling and wobbling according to your specifications.
Thread rolling is a crucial part of our production in order to form high-quality and precise threads that meet the highest demands, and our high degree of automation enables efficient production, which is particularly advantageous for thread rolling. Thanks to our high level of vertical integration and our in-house tool shop, we can respond flexibly to your requirements. Our in-process inspections and highly developed measuring technology, such as 3D measuring machines and contour measuring devices, ensure absolute precision in the production of turned parts with thread rolls.
Our DIN EN ISO 9001:2015 and IATF 16949:2016 certifications guarantee the consistently high standard of our quality management. For us, thread rolling stands for precision, reliability and quality - a combination that makes us the ideal partner for your projects.
Thread rolling is a crucial part of our production in order to form high-quality and precise threads that meet the highest demands, and our high degree of automation enables efficient production, which is particularly advantageous for thread rolling. Thanks to our high level of vertical integration and our in-house tool shop, we can respond flexibly to your requirements. Our in-process inspections and highly developed measuring technology, such as 3D measuring machines and contour measuring devices, ensure absolute precision in the production of turned parts with thread rolls.
Our DIN EN ISO 9001:2015 and IATF 16949:2016 certifications guarantee the consistently high standard of our quality management. For us, thread rolling stands for precision, reliability and quality - a combination that makes us the ideal partner for your projects.
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Request:
Thread rolls
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Frequently asked questions on the subject: Thread rolls
What is thread rolling and how does it work?
Thread rolling is a process in which a thread is produced by forming the material without removing chips. This is done by applying pressure and deformation, which gives the thread high strength and a smooth surface. The method is particularly precise and efficient and is suitable for a wide range of materials such as steel, stainless steel or aluminum. In contrast to machining processes such as turning or milling, the material remains almost completely intact, resulting in a higher load-bearing capacity. It is often used in series production as it is very economical.
What are the advantages of thread rolling compared to thread cutting?
Thread rolling offers several advantages compared to thread cutting. The most important advantage is the increased strength of the thread, as the material is not removed but deformed. This results in greater wear resistance. Thread rolling also produces a smooth surface, which reduces friction and wear during use. Another advantage is the faster production time, as the rolling is carried out in a single step. Material consumption is also lower, which makes the process particularly resource-efficient.
For which applications is thread rolling particularly suitable?
Thread rolling is used in many industries, particularly in the automotive industry, mechanical engineering and medical technology. It is ideal for components that are subject to high mechanical loads, such as screws, bolts and spindles. In mass production, thread rolling offers a decisive advantage thanks to its cost-effectiveness and repeat accuracy. It is also ideal for precise and robust connections in complex constructions. Customers who value durability and precision often opt for thread rolling.
What materials can be used for thread rolling?
Thread rolling can be used with a variety of materials, including steel, stainless steel, aluminum and brass. Materials with high formability are particularly suitable, as they can be easily formed into the desired shape. The choice of material depends heavily on the application - hardened steel is often used for highly stressed components, while aluminum is used for lighter applications. Special materials, such as titanium or alloys, can also be processed by thread rolling in certain cases. The choice of material influences both the strength and the corrosion resistance of the finished thread.
How precise are the thread rolling results?
The precision of thread rolling is very high, as the process is based on exact shaping of the material. It enables the production of threads with low tolerances and a particularly smooth surface. This leads to a higher fitting accuracy of the components. In addition, the thread is compacted by cold forming, which increases strength and durability. This precision makes thread rolling particularly suitable for safety-critical applications where maximum reliability is required, such as in the aerospace and automotive sectors.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Thread rolls for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
