Feed-through loops
Through-feed grinding for precise turned parts
Are you looking for a precise solution for your turned parts? SUSA S. Sauer GmbH & Co. KG offers you high-quality throughfeed grinding for the best surface quality.
- More than 30 years of experience in the field: Feed-through loops
- 200 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Feed-through loops for small and large series
Through-feed grinding is an important process in the production of turned parts. At SUSA S. Sauer GmbH & Co. KG, we offer you high-quality solutions that are specially tailored to your customer specifications. But what exactly is through-feed grinding?
Through-feed grinding is a process in which workpieces are passed through a grinding machine. The surfaces of the turned parts are processed in order to achieve a precise shape and smooth surface. This process is particularly suitable for long, cylindrical parts that require a high degree of accuracy.
Through-feed grinding is a process in which workpieces are passed through a grinding machine. The surfaces of the turned parts are processed in order to achieve a precise shape and smooth surface. This process is particularly suitable for long, cylindrical parts that require a high degree of accuracy.
The advantages of throughfeed grinding at SUSA S. Sauer GmbH & Co. KG & Co. KG
The advantages of throughfeed grinding are manifold. It enables uniform machining and can be used efficiently for high production volumes. Through precise machining, we not only achieve excellent surface quality, but also tight tolerances, which are important for many applications.
At SUSA S. Sauer GmbH & Co. KG, we understand the requirements of our customers. That is why we use state-of-the-art technologies to optimize throughfeed grinding. Our machines are state of the art, which enables us to produce your turned parts quickly and precisely.
Another advantage of throughfeed grinding is its flexibility. Whether you need small or large series, we adapt our process to your individual requirements. In this way, we ensure that you receive exactly the turned parts you need.
To summarize, throughfeed grinding is an indispensable process for the production of precision turned parts. It enables efficient and high-quality machining that meets your requirements. If you would like to find out more about our services or have specific questions about throughfeed grinding, we are always happy to help. Let's find the best solutions for your projects together!
At SUSA S. Sauer GmbH & Co. KG, we understand the requirements of our customers. That is why we use state-of-the-art technologies to optimize throughfeed grinding. Our machines are state of the art, which enables us to produce your turned parts quickly and precisely.
Another advantage of throughfeed grinding is its flexibility. Whether you need small or large series, we adapt our process to your individual requirements. In this way, we ensure that you receive exactly the turned parts you need.
To summarize, throughfeed grinding is an indispensable process for the production of precision turned parts. It enables efficient and high-quality machining that meets your requirements. If you would like to find out more about our services or have specific questions about throughfeed grinding, we are always happy to help. Let's find the best solutions for your projects together!
Do you have any questions about Feed-through loops?
Our service: Feed-through loops
Throughfeed grinding is a central process in the production of SUSA S. Sauer GmbH & Co. KG & Co. KG, with which we guarantee maximum precision and efficiency for our customers. This grinding process enables us to precisely machine both simple and complex workpieces and achieve outstanding surface quality. With our modern machinery and more than 100 machines on a production area of 14,000 square meters, we ensure that your turned parts are perfectly manufactured according to your specifications and wishes.
Through-feed grinding enables us to achieve uniform machining, particularly for long, turret and multi-spindle turned parts. Whether the parts are short or long, our high degree of automation enables efficient and rational production. Thanks to our flexible production options, which are supported by our own tool and fixture construction, we can react quickly and individually to your specific requirements.
Precision and quality are our top priorities. Through-feed grinding is carried out by qualified specialists who ensure in-process inspections and the use of highly developed measuring technology such as 3D measuring machines and profile scanners. In this way, we guarantee a 100% inspection, especially for high-volume parts, to ensure that all dimensions and surface requirements are met exactly.
Our company is certified in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016, which ensures the consistently high quality of our products and processes. With throughfeed grinding, we supply you with turned parts that meet the highest requirements and can be reliably integrated into your production processes - on time and with personal service, as is a matter of course for us at SUSA S. Sauer GmbH & Co. KG.
Precision and quality are our top priorities. Through-feed grinding is carried out by qualified specialists who ensure in-process inspections and the use of highly developed measuring technology such as 3D measuring machines and profile scanners. In this way, we guarantee a 100% inspection, especially for high-volume parts, to ensure that all dimensions and surface requirements are met exactly.
Our company is certified in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016, which ensures the consistently high quality of our products and processes. With throughfeed grinding, we supply you with turned parts that meet the highest requirements and can be reliably integrated into your production processes - on time and with personal service, as is a matter of course for us at SUSA S. Sauer GmbH & Co. KG.
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Feed-through loops
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Frequently asked questions on the subject: Feed-through loops
What is the difference between through-feed loops and plunge-cut loops?
Throughfeed grinding and plunge-cut grinding are both grinding processes, but they differ in the way the workpiece is processed. In throughfeed grinding, the workpiece is fed continuously through the grinding machine, making it particularly suitable for long, cylindrical parts. In plunge-cut grinding, on the other hand, the workpiece remains in a fixed position and the grinding wheel moves radially towards the workpiece. Throughfeed grinding is more efficient for large quantities and long workpieces, while plunge-cut grinding is used for shorter workpieces.
How does through-feed grinding work in the production of turned parts?
In throughfeed sanding, the workpiece is fed through two sanding discs, which process it evenly. These grinding wheels rotate at high speed and grind the material to ensure a smooth surface and precise dimensions. The workpiece is continuously transported through the machine, which makes processing particularly efficient. This process is ideal for the mass production of cylindrical turned parts, as it guarantees consistent quality at high volumes.
Why is throughfeed grinding used in precision manufacturing?
Throughfeed grinding is particularly popular in precision manufacturing because it enables high accuracy and surface quality. It is ideal for processing workpieces with tight tolerances. The even material removal ensures that the workpieces have a homogeneous surface. The process is also particularly efficient for large quantities, as it enables fast and uniform machining.
Which materials can be processed using throughfeed grinding?
Through-feed grinding can be used on a wide range of materials, including steel, stainless steel, aluminum and carbides. The process is particularly suitable for materials with high strength and wear resistance. Special alloys and hardened materials can also be processed without any problems. However, it is important to adapt the grinding wheels to the material in order to achieve optimum results.
How do abrasives and coolants affect the quality of throughfeed grinding?
Abrasives and coolants play a crucial role in throughfeed sanding. The right abrasive ensures effective and even material removal without damaging the workpiece. Coolants, in turn, prevent the workpiece and grinding wheel from overheating, which improves the surface quality and extends the service life of the tools. The choice of the right abrasive and coolant depends on the material to be processed and the desired surface requirements.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Feed-through loops for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
