Polishing
Polishing for perfect surface quality
SUSA S. Sauer GmbH & Co. KG offers precise polishing for perfect surface quality. We remove unevenness, optimize components and ensure durable, resistant precision parts to the highest standards. Quality and flexibility are our standard.
- More than 30 years of experience in the field: Polishing
- 200 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
We polish technical components
Polishing ensures a flawless surface and the highest quality. At SUSA S. Sauer GmbH & Co. KG, we attach great importance to minimum roughness and maximum precision. We use state-of-the-art technology to refine your components so that they function smoothly and have a long service life.
Through targeted polishing, we remove the finest unevenness and optimize the surface structure. This reduces wear, improves the accuracy of fit and increases resistance to external influences. Our processes are suitable for a wide range of materials and guarantee consistent quality - even for large quantities.
With decades of experience, we offer you individual solutions tailored to your requirements. Whether series production or special individual pieces, we ensure perfect results. You can rely on our expertise when it comes to professional polishing.
Through targeted polishing, we remove the finest unevenness and optimize the surface structure. This reduces wear, improves the accuracy of fit and increases resistance to external influences. Our processes are suitable for a wide range of materials and guarantee consistent quality - even for large quantities.
With decades of experience, we offer you individual solutions tailored to your requirements. Whether series production or special individual pieces, we ensure perfect results. You can rely on our expertise when it comes to professional polishing.
Polishing and finishing for perfect workpieces
Polishing is the key to perfect workpieces. At SUSA S. Sauer GmbH & Co. KG, we ensure smooth surfaces and the highest quality with precise finishing. Any unevenness is removed to make components more resistant and durable.
Through targeted polishing, we improve dimensional accuracy and reduce wear. This ensures perfect function and optimum further processing. Whether series production or special requirements - we adapt our processes to your project.
Thanks to our experience and state-of-the-art technology, we deliver consistently high-quality results. We rely on precise processes to meet your requirements. If you value flawless surfaces and precise finishing, we are your reliable partner.
Through targeted polishing, we improve dimensional accuracy and reduce wear. This ensures perfect function and optimum further processing. Whether series production or special requirements - we adapt our processes to your project.
Thanks to our experience and state-of-the-art technology, we deliver consistently high-quality results. We rely on precise processes to meet your requirements. If you value flawless surfaces and precise finishing, we are your reliable partner.
Do you have any questions about Polishing?
Our service: Polishing
At SUSA S. Sauer GmbH & Co. KG, we ensure smooth, durable workpieces with precise machining. With our polishing service, we remove unevenness, improve dimensional accuracy and increase the service life of your components.
Thanks to state-of-the-art technology and many years of experience, we achieve consistently high quality. Our polishing services reduce friction, improve further processing and ensure optimum function. We process a wide variety of materials and adapt our processes precisely to your requirements.
Our aim is to improve surfaces so that they can withstand the highest loads. We deliver perfect results when polishing in small series or large quantities. You can rely on our expertise when it comes to professional polishing.
Thanks to state-of-the-art technology and many years of experience, we achieve consistently high quality. Our polishing services reduce friction, improve further processing and ensure optimum function. We process a wide variety of materials and adapt our processes precisely to your requirements.
Our aim is to improve surfaces so that they can withstand the highest loads. We deliver perfect results when polishing in small series or large quantities. You can rely on our expertise when it comes to professional polishing.
Family business since 1991
In our medium-sized family business, which has been based in Heidenau near Dresden since 1998, 200 qualified specialists work on around 14,000 square meters of production space. With more than 100 modern systems, we are ideally equipped for demanding surface finishing tasks. We polish components to the highest standards and ensure optimum surface quality. Whether fine smoothing, high-gloss polishing or functional surface finishing - our high degree of automation enables us to implement even complex requirements efficiently and economically.
SUSA S. Sauer GmbH & Co. KG guarantees precise and durable surfaces. Our polishing is safeguarded by in-process inspections, the use of state-of-the-art measuring technology and a 100% inspection for large quantities. We work according to strict quality standards and are certified to ISO 9001:2015 and IATF 16949:2016. Our surface processing always meets the highest requirements.
Thanks to our high level of vertical integration and our in-house tool and fixture construction, we can respond flexibly to your wishes and guarantee smooth order processing. Our focus is on the customer and we always find the best polishing solution.
SUSA S. Sauer GmbH & Co. KG guarantees precise and durable surfaces. Our polishing is safeguarded by in-process inspections, the use of state-of-the-art measuring technology and a 100% inspection for large quantities. We work according to strict quality standards and are certified to ISO 9001:2015 and IATF 16949:2016. Our surface processing always meets the highest requirements.
Thanks to our high level of vertical integration and our in-house tool and fixture construction, we can respond flexibly to your wishes and guarantee smooth order processing. Our focus is on the customer and we always find the best polishing solution.
Do you have a request?
Request:
Polishing
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Polishing
What do we mean by polishing?
Polishing means refining surfaces to the highest level. At SUSA S. Sauer GmbH & Co. KG, we understand this to mean a precise machining process that removes unevenness and minimizes roughness. This makes components more resistant, dimensionally stable and visually appealing.
When polishing, we use modern processes to create a smooth, fine surface. This reduces friction, prevents wear and improves functionality. For technical components in particular, a perfect surface is crucial to ensure an exact fit and a long service life.
Thanks to our experience and the use of high-quality machines, we guarantee consistent quality for individual parts or large series. Our aim is to optimally prepare your components for use. If you are looking for maximum precision and perfect surfaces, you have come to the right place.
When polishing, we use modern processes to create a smooth, fine surface. This reduces friction, prevents wear and improves functionality. For technical components in particular, a perfect surface is crucial to ensure an exact fit and a long service life.
Thanks to our experience and the use of high-quality machines, we guarantee consistent quality for individual parts or large series. Our aim is to optimally prepare your components for use. If you are looking for maximum precision and perfect surfaces, you have come to the right place.
What polishing processes are used in industrial production?
At SUSA S. Sauer GmbH & Co. KG, we use various polishing processes depending on the material, requirements and desired finish.
In mechanical polishing, we treat the surface with special grinding and polishing tools. This removes unevenness and creates an even structure. Electrolytic polishing uses a chemical process to make metal surfaces particularly fine and shiny. This method is ideal for components with complex geometries.
Another option is flow polishing, in which an abrasive liquid is passed through the workpiece. This allows hard-to-reach areas to be processed efficiently. Each of these processes has special advantages that we use specifically for your components. Our aim is to find the best solution for your requirements and deliver perfect surfaces.
In mechanical polishing, we treat the surface with special grinding and polishing tools. This removes unevenness and creates an even structure. Electrolytic polishing uses a chemical process to make metal surfaces particularly fine and shiny. This method is ideal for components with complex geometries.
Another option is flow polishing, in which an abrasive liquid is passed through the workpiece. This allows hard-to-reach areas to be processed efficiently. Each of these processes has special advantages that we use specifically for your components. Our aim is to find the best solution for your requirements and deliver perfect surfaces.
How does professional polishing ensure optimum surface quality?
Professional polishing is the key to a flawless surface. At SUSA S. Sauer GmbH & Co. KG, we rely on precise techniques to make components more resistant and functional. Through targeted polishing, we remove the smallest irregularities and improve the structure of the material.
A smooth surface reduces friction and ensures greater resilience. This is particularly important for components that are exposed to mechanical or chemical influences. Polishing also increases dimensional accuracy and ensures that workpieces fit precisely.
Depending on the material and requirements, we select the appropriate process to achieve an even and fine surface. Our modern equipment enables us to process large quantities with maximum precision. This gives you components with optimum surface quality that meet the highest demands.
A smooth surface reduces friction and ensures greater resilience. This is particularly important for components that are exposed to mechanical or chemical influences. Polishing also increases dimensional accuracy and ensures that workpieces fit precisely.
Depending on the material and requirements, we select the appropriate process to achieve an even and fine surface. Our modern equipment enables us to process large quantities with maximum precision. This gives you components with optimum surface quality that meet the highest demands.
How does polishing affect the corrosion resistance of components?
Polishing significantly improves the corrosion resistance of components. At SUSA S. Sauer GmbH & Co. KG, we use modern processes to smooth surfaces and remove microcracks. These small imperfections are often entry points for moisture and aggressive media that promote corrosion.
Professional polishing compacts the surface so that dirt, chemicals and moisture adhere less effectively. For stainless steel or aluminum components in particular, a fine, closed structure helps to slow down oxidation and extend the service life.
In addition, professional polishing ensures a uniform material structure, allowing coatings and protective layers to adhere better. This not only makes components look better, but also makes them more resistant to environmental influences. Anyone who values durable and corrosion-resistant components benefits from our many years of experience and state-of-the-art technology.
Professional polishing compacts the surface so that dirt, chemicals and moisture adhere less effectively. For stainless steel or aluminum components in particular, a fine, closed structure helps to slow down oxidation and extend the service life.
In addition, professional polishing ensures a uniform material structure, allowing coatings and protective layers to adhere better. This not only makes components look better, but also makes them more resistant to environmental influences. Anyone who values durable and corrosion-resistant components benefits from our many years of experience and state-of-the-art technology.
Which materials are particularly suitable for polishing?
By polishing, we ensure smooth and resistant surfaces. We process a wide range of materials that are particularly suitable for polishing. Metals such as stainless steel, aluminum and brass are excellent for polishing, as the process gives them a shiny and durable surface.
Hardened steels also benefit from polishing, as it minimizes friction and increases resistance. Plastics such as acrylic or polycarbonate can also be refined to remove scratches and achieve a clear surface. Even titanium, which is used in demanding applications, can be optimized through targeted polishing.
Our modern processes ensure that every material achieves the best possible result. Whether high-precision components or decorative surfaces - we offer tailor-made solutions for perfect results.
Hardened steels also benefit from polishing, as it minimizes friction and increases resistance. Plastics such as acrylic or polycarbonate can also be refined to remove scratches and achieve a clear surface. Even titanium, which is used in demanding applications, can be optimized through targeted polishing.
Our modern processes ensure that every material achieves the best possible result. Whether high-precision components or decorative surfaces - we offer tailor-made solutions for perfect results.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Polishing for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
