Small turned parts
Precise micro-turned parts according to customer specifications
Precision in the smallest form! SUSA S. Sauer GmbH & Co. KG & Co KG manufactures high-quality miniature turned parts exactly to your individual specifications. You can rely on first-class quality and short delivery times.
- More than 30 years of experience in the field: Small turned parts
- 190 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Production of long turned parts for mechanical engineering
The production of micro-turned parts requires maximum precision and state-of-the-art technologies. At SUSA S. Sauer GmbH & Co. KG & Co KG, we rely on innovative CNC technology to meet even the most demanding requirements of our customers. Whether in medical technology, the automotive industry or mechanical engineering - our precisely manufactured turned parts impress with their quality, dimensional accuracy and durability.
Thanks to our state-of-the-art equipment and our experienced team, we not only guarantee first-class products, but also short delivery times and flexible production tailored to your individual needs. You can rely on our expertise when it comes to small turned parts at the highest level!
Thanks to our state-of-the-art equipment and our experienced team, we not only guarantee first-class products, but also short delivery times and flexible production tailored to your individual needs. You can rely on our expertise when it comes to small turned parts at the highest level!
Micro turned parts - fast delivery times and first-class quality
SUSA S. Sauer GmbH & Co. KG & Co KG stands for precision, quality and reliability in the manufacture of small turned parts. With state-of-the-art CNC technology and many years of experience, we manufacture components that meet even the highest demands. Our production is characterized by the precise implementation of individual specifications, with a constant focus on dimensional accuracy and durability.
Another advantage for our customers: We guarantee fast delivery times without compromising on quality. Thanks to efficient processes and high-performance machinery, we can also flexibly meet short-term requirements.
Put your trust in SUSA S. Sauer GmbH & Co. KG - your experts for small turned parts with the highest standards and maximum reliability. Quality and speed are not a contradiction for us, but our promise to you.
Another advantage for our customers: We guarantee fast delivery times without compromising on quality. Thanks to efficient processes and high-performance machinery, we can also flexibly meet short-term requirements.
Put your trust in SUSA S. Sauer GmbH & Co. KG - your experts for small turned parts with the highest standards and maximum reliability. Quality and speed are not a contradiction for us, but our promise to you.
Do you have any questions about Small turned parts?
Our service: Small turned parts
SUSA S. Sauer GmbH & Co. KG & Co KG offers you customized solutions for high-quality small turned parts. From planning and material selection to on-time delivery, we support you with state-of-the-art CNC technology and comprehensive expertise. Fast delivery times, top quality and reliable service are the focus here. Place your trust in our expertise - individual, flexible and efficient.
High-quality micro-turned parts - precision and quality on 14,000 square meters
SUSA S. Sauer GmbH & Co. KG & Co KG is a medium-sized family business based in Heidenau near Dresden. On a production area of around 14,000 square meters and with over 100 modern machines, our 190 qualified specialists manufacture high-quality micro-turned parts for a wide range of applications. Whether complex geometries, threads, knurls or milling work - we produce your micro-turned parts precisely according to drawings and individual specifications. Thanks to our high degree of automation and flexible production, we guarantee short delivery times and a high level of vertical integration.
Our micro turned parts are subject to strict quality standards. In-process inspections and state-of-the-art measuring technology such as 3D measuring devices and profile scanners ensure maximum dimensional accuracy. For large quantities, we carry out a 100% inspection to reliably check critical dimensions such as length, inner and outer diameter and freedom from chips. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 underline our commitment to quality and precision.
With our own tool and fixture production, we react quickly and flexibly to your requirements and develop customized solutions for your small turned parts. Put your trust in SUSA S. Sauer GmbH & Co. KG & Co KG, your expert for first-class micro-turned parts and partnership-based cooperation.
Our micro turned parts are subject to strict quality standards. In-process inspections and state-of-the-art measuring technology such as 3D measuring devices and profile scanners ensure maximum dimensional accuracy. For large quantities, we carry out a 100% inspection to reliably check critical dimensions such as length, inner and outer diameter and freedom from chips. Our ISO certifications in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016 underline our commitment to quality and precision.
With our own tool and fixture production, we react quickly and flexibly to your requirements and develop customized solutions for your small turned parts. Put your trust in SUSA S. Sauer GmbH & Co. KG & Co KG, your expert for first-class micro-turned parts and partnership-based cooperation.
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Request:
Small turned parts
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Small turned parts
What are micro turned parts and in which industries are they used?
Micro turned parts are high-precision components manufactured by turning from metal, plastic or other materials. These parts are characterized by their small dimensions and high accuracy, making them particularly suitable for applications that require high precision and reliability. Typical industries in which miniature turned parts are used are
- Medical technology: here they are used for implants, surgical instruments or medical devices. These components must be manufactured with extreme precision and are often made from biocompatible materials.
- Automotive industry: Micro turned parts are essential for sensors, valves, injection systems or other critical components in vehicle construction. They have to withstand high loads and changing temperatures.
- Electronics industry: Micro turned parts are used for connectors, microchip housings or other electronic components where compact and durable solutions are required.
- Mechanical engineering: Guide bushes, shafts, axles or special connecting elements are examples of components used in mechanical engineering.
- Aerospace: In this industry, the requirements for precision and material quality are particularly high, as even the smallest deviations can have fatal consequences.
Which materials are suitable for the production of micro turned parts?
Long turned parts can be made from a variety of materials, including stainless steel, aluminum, brass and plastic. The choice of material depends on the specific requirements of the application, such as corrosion resistance, weight or mechanical strength. Stainless steel is often chosen for robust applications, while aluminum is used in areas where weight plays a role.
How is the quality of micro turned parts ensured?
Quality assurance plays a central role in the production of micro-turned parts, as even the slightest deviations from the specifications can affect the functionality of the components. Various measures are used to ensure the highest quality:
These measures ensure that the micro turned parts are both functional and durable.
- In-process inspections: Continuous measurements and checks are carried out during production to ensure that the components meet the specifications.
- Use of modern measuring technology: Sophisticated equipment such as 3D measuring machines, profile scanners and optical inspection systems enable precise monitoring of dimensions and surfaces.
- 100% inspection for large quantities: Particularly in safety-critical applications, such as in the automotive or aerospace industries, every single component is inspected to ensure that it is free of defects.
- Certifications: Compliance with quality standards is confirmed by certifications such as DIN EN ISO 9001:2015 and IATF 16949:2016. These standards prove that all processes and products meet the highest requirements.
These measures ensure that the micro turned parts are both functional and durable.
What tolerances can be achieved in the production of micro-turned parts?
The precision of production is a decisive factor for micro turned parts. Thanks to modern CNC technology, tolerances of up to ±0.005 mm can be achieved, depending on the material, component size and complexity of the geometry. These extremely tight tolerances are particularly essential in industries such as medical technology, aerospace and the automotive industry, where any deviation could have an impact on safety and functionality. For example:
- In medical technology, implants must be manufactured with millimeter precision to ensure a perfect fit and biocompatibility.
- In the automotive industry, tight tolerances ensure that components such as sensors or valves work precisely and remain reliable.
- In aviation, precise manufacturing is crucial to ensure that components function perfectly even under extreme conditions such as high temperatures or heavy loads.
Why are short delivery times important for small turned parts and how are they achieved?
Short delivery times are of great importance in the industry, as they directly influence the supply chain and production processes of customers. Delays in the provision of small turned parts can lead to failures or delays in final production.
In order to realize fast delivery times, SUSA S. Sauer GmbH & Co. KG & Co:
This flexibility and efficiency ensure that customers can count on on-time delivery of their small turned parts, even with short-term requirements.
In order to realize fast delivery times, SUSA S. Sauer GmbH & Co. KG & Co:
- High automation: thanks to state-of-the-art CNC machines, production can be carried out quickly and efficiently, even for large quantities.
- Flexible production capacities: By using a large number of machines and qualified specialists, orders can also be accepted and processed at short notice.
- In-house production of tools: The ability to manufacture tools and fixtures in-house saves time and enables rapid adaptation to individual requirements.
- Efficient logistics: Thanks to well-planned internal processes and an optimized supply chain, customer orders can be processed quickly and delivered on time.
This flexibility and efficiency ensure that customers can count on on-time delivery of their small turned parts, even with short-term requirements.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Small turned parts for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
