Vibratory finishing
Vibratory finishing as an economical surface treatment
SUSA S. Sauer GmbH & Co. KG offers precise mass finishing for burr-free, smooth surfaces. Economical, efficient and flexibly adaptable - in short, ideal for series production and complex components. Get advice now!
- More than 30 years of experience in the field: Vibratory finishing
- 200 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Vibratory grinding for precise deburring and a uniform surface structure
Mass finishing is the best solution when it comes to precise deburring and a uniform surface structure. The controlled movement of components in grinding wheels removes sharp edges and evens out unevenness. This ensures consistently high quality and makes it ideal for demanding tasks.
At SUSA S. Sauer GmbH & Co. KG, we use state-of-the-art processes to optimally adapt mass finishing to your task. Whether small or large series, our machines deliver precise results and reduce manual reworking. This saves you time and money without compromising on quality.
Mass finishing not only improves the appearance, but also the functionality of your components. A smooth surface minimizes friction, protects against wear and extends service life. Contact us, we will advise you individually!
At SUSA S. Sauer GmbH & Co. KG, we use state-of-the-art processes to optimally adapt mass finishing to your task. Whether small or large series, our machines deliver precise results and reduce manual reworking. This saves you time and money without compromising on quality.
Mass finishing not only improves the appearance, but also the functionality of your components. A smooth surface minimizes friction, protects against wear and extends service life. Contact us, we will advise you individually!
Vibratory grinding for perfect edge rounding
Mass finishing ensures precise edge rounding when state-of-the-art technology is used. Consistent results that meet the highest quality requirements can only be achieved with precisely controlled parameters. With complex components in particular, it is important to process edges precisely in order to minimize material wear and increase durability.
At SUSA S. Sauer GmbH & Co. KG, we combine mass finishing with innovative CNC-controlled processes. This enables controlled machining of each individual contour, reliably and repeatably. In this way, we avoid uneven rounding or unwanted changes in shape.
Mass finishing for components made of metal or other materials. We deliver optimum results with our processes. Benefit from our experience and let us advise you individually. We optimize your workpieces for maximum performance!
At SUSA S. Sauer GmbH & Co. KG, we combine mass finishing with innovative CNC-controlled processes. This enables controlled machining of each individual contour, reliably and repeatably. In this way, we avoid uneven rounding or unwanted changes in shape.
Mass finishing for components made of metal or other materials. We deliver optimum results with our processes. Benefit from our experience and let us advise you individually. We optimize your workpieces for maximum performance!
Do you have any questions about Vibratory finishing?
Our service: Vibratory finishing
Mass finishing ensures consistent quality if the parameters are optimally controlled. Speed, abrasive media, processing time and additives must be precisely coordinated in order to achieve precise results. Even the smallest deviations affect the end product and can reduce the surface quality.
We use the latest technology to control mass finishing perfectly. Using computer-aided parameter adjustment, we ensure that every component is machined exactly according to your specifications. This not only enables a high level of process reliability, but also reproducible quality across large series.
Mass finishing with precise control saves material, reduces rejects and improves the service life of your workpieces. Our experienced team analyzes your requirements and develops tailor-made solutions. If you want high-quality surfaces with maximum efficiency, we are your reliable partner. Contact us now!
We use the latest technology to control mass finishing perfectly. Using computer-aided parameter adjustment, we ensure that every component is machined exactly according to your specifications. This not only enables a high level of process reliability, but also reproducible quality across large series.
Mass finishing with precise control saves material, reduces rejects and improves the service life of your workpieces. Our experienced team analyzes your requirements and develops tailor-made solutions. If you want high-quality surfaces with maximum efficiency, we are your reliable partner. Contact us now!
Family business in mass finishing since 1991
Mass finishing is a crucial step for precise and even surfaces. In our company, experienced specialists work with state-of-the-art technology to optimally process your workpieces. On around 14,000 square meters of production space, we use highly automated systems to efficiently implement even complex requirements. Whether fine edge rounding, deburring or surface finishing, our process ensures consistent quality for every quantity.
SUSA S. Sauer GmbH & Co. KG stands for maximum precision and first-class results. We guarantee reliable surface quality through continuous testing and state-of-the-art measuring technology. Our certified processes ensure that your components remain durable and functional.
With our own tool production and flexible production, we adapt to your requirements. Your order will be completed on time and to the highest quality. We are at your side as a reliable partner.
SUSA S. Sauer GmbH & Co. KG stands for maximum precision and first-class results. We guarantee reliable surface quality through continuous testing and state-of-the-art measuring technology. Our certified processes ensure that your components remain durable and functional.
With our own tool production and flexible production, we adapt to your requirements. Your order will be completed on time and to the highest quality. We are at your side as a reliable partner.
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Vibratory finishing
- Just send us a short message and we will be happy to answer your questions by phone or e-mail.
Frequently asked questions on the subject: Vibratory finishing
How does mass finishing improve the surface quality of components?
Mass finishing is an efficient process for sustainably improving the surface quality of components. Edges are rounded, burrs are removed and rough areas are smoothed through targeted processing in special grinding tools. The result is an even, fine surface that reduces friction and improves functionality.
At SUSA S. Sauer GmbH & Co. KG, we use the latest technology to adapt mass finishing precisely to your requirements. Whether small or large series, we achieve consistent results by precisely controlling the parameters. This ensures that the dimensional accuracy and quality of your components always remain at the highest level.
Mass finishing not only ensures a visually appealing surface, but also increases the durability of your workpieces. Less wear means a longer service life and lower follow-up costs. Let us advise you, we will optimize your components reliably and efficiently!
At SUSA S. Sauer GmbH & Co. KG, we use the latest technology to adapt mass finishing precisely to your requirements. Whether small or large series, we achieve consistent results by precisely controlling the parameters. This ensures that the dimensional accuracy and quality of your components always remain at the highest level.
Mass finishing not only ensures a visually appealing surface, but also increases the durability of your workpieces. Less wear means a longer service life and lower follow-up costs. Let us advise you, we will optimize your components reliably and efficiently!
Which materials are best suited for mass finishing?
Mass finishing is suitable for many materials that require precise surface finishing. Metals such as stainless steel, aluminum, brass and copper in particular benefit from this process. Edges can be rounded off, burrs removed and surfaces smoothed through targeted processing. Plastics and some ceramic materials can also be treated efficiently with adapted abrasive media.
We use state-of-the-art technology to optimally adapt mass finishing to the respective material. Each component is treated with the right combination of abrasive media, processing time and additives. This ensures that neither dimensional accuracy nor surface quality are impaired.
We use state-of-the-art technology to optimally adapt mass finishing to the respective material. Each component is treated with the right combination of abrasive media, processing time and additives. This ensures that neither dimensional accuracy nor surface quality are impaired.
How does mass finishing affect the service life of workpieces?
Mass finishing increases the service life of workpieces by smoothing surfaces and rounding edges. This reduces stresses in the material and minimizes the risk of cracks or fractures. At the same time, the process removes fine irregularities that can lead to premature wear.
SUSA S. Sauer GmbH & Co. KG relies on precisely coordinated mass finishing processes to make components more durable. Depending on the material and application, we select the appropriate grinding media and parameters to achieve the best possible surface quality. This not only improves the mechanical strength, but also the corrosion resistance of the workpieces.
Mass finishing ensures that components function reliably for longer and require fewer replacements. This saves costs and increases the efficiency of your production.
SUSA S. Sauer GmbH & Co. KG relies on precisely coordinated mass finishing processes to make components more durable. Depending on the material and application, we select the appropriate grinding media and parameters to achieve the best possible surface quality. This not only improves the mechanical strength, but also the corrosion resistance of the workpieces.
Mass finishing ensures that components function reliably for longer and require fewer replacements. This saves costs and increases the efficiency of your production.
What are the advantages of CNC-controlled mass finishing in production?
Mass finishing with CNC control offers many advantages in production. Thanks to the precise control of all parameters, surfaces can be processed exactly without compromising dimensional accuracy or functionality. Each movement, the choice of abrasive media and the processing time are individually adjusted to achieve consistent results.
We use our mass finishing process to ensure the highest quality. Thanks to automated processes, surface finishing remains reproducible, even for large quantities. This saves time and reduces material wear. This allows us to optimally round off edges, remove burrs and create a fine structure.
This ensures precise results without manual reworking, makes your production more efficient and reduces production costs. If you want durable components with a perfect surface, we are the people to contact!
We use our mass finishing process to ensure the highest quality. Thanks to automated processes, surface finishing remains reproducible, even for large quantities. This saves time and reduces material wear. This allows us to optimally round off edges, remove burrs and create a fine structure.
This ensures precise results without manual reworking, makes your production more efficient and reduces production costs. If you want durable components with a perfect surface, we are the people to contact!
Why is vibratory finishing ideal for precise edge rounding?
Mass finishing is the ideal method for precise edge rounding. Controlled processing with abrasive media removes sharp edges in a targeted manner without affecting the dimensional accuracy of the workpiece. This ensures even rounding, reduces stresses in the material and prevents premature wear.
At SUSA S. Sauer GmbH & Co. KG, we use state-of-the-art processes to adapt mass finishing precisely to your tasks. With individually adjusted parameters, we achieve precise results, even with complex geometries and sensitive materials. This not only improves the appearance, but also the mechanical properties of your components.
Mass finishing makes components more durable, safer and more functional. The reduced edge load minimizes the risk of breakage and improves further processing. If you value the highest quality, we are your partner for customized solutions. Let us advise you!
At SUSA S. Sauer GmbH & Co. KG, we use state-of-the-art processes to adapt mass finishing precisely to your tasks. With individually adjusted parameters, we achieve precise results, even with complex geometries and sensitive materials. This not only improves the appearance, but also the mechanical properties of your components.
Mass finishing makes components more durable, safer and more functional. The reduced edge load minimizes the risk of breakage and improves further processing. If you value the highest quality, we are your partner for customized solutions. Let us advise you!
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Vibratory finishing for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
