Water jet deburring
Water jet deburring for guaranteed burr-free edges
We offer water jet deburring for complex shapes and contours. This ensures burr-free, precise edges without thermal stress. SUSA S. Sauer GmbH & Co. KG has been offering reliable deburring with state-of-the-art technology since 1991. Gentle, efficient and for the highest quality standards and perfect components.
- More than 30 years of experience in the field: Water jet deburring
- 200 qualified and experienced specialists
- Machine park of more than 100 systems
- 14,000 square meters of production space
Water jet deburring for every industrial sector
Water jet deburring from SUSA S. Sauer GmbH & Co. KG ensures burr-free, precise edges, even on complex shapes and contours. Our deburring process reliably removes burrs from metal, plastic, ceramic or composite materials without thermal stress or material changes.
By using pure water or an abrasive, the processing is optimally adapted to the workpiece. Even sensitive or difficult-to-machine materials remain undamaged. The result is clean, even edges with maximum precision.
We offer water jet deburring for individual pieces or series production. When it comes to deburring, we are flexible, efficient and always ensure perfect surfaces.
By using pure water or an abrasive, the processing is optimally adapted to the workpiece. Even sensitive or difficult-to-machine materials remain undamaged. The result is clean, even edges with maximum precision.
We offer water jet deburring for individual pieces or series production. When it comes to deburring, we are flexible, efficient and always ensure perfect surfaces.
Our water jet deburring for smooth surfaces
For complex shapes and contours, water jet deburring ensures absolutely smooth surfaces with no residue. Burrs and unevenness are precisely removed using this method without damaging the material. The special process works gently and leaves a perfect surface on sensitive materials or robust metals.
There is no thermal or mechanical stress, so the component retains its original quality. The water jet deburring process ensures consistent, clean results, especially for demanding workpieces.
Customers have been relying on our reliable water jet deburring for many years. We process every component with the highest precision, regardless of whether it is a prototype or series production. Our results are always smooth surfaces that can be processed or used immediately. We always deliver perfect quality to meet the highest demands.
There is no thermal or mechanical stress, so the component retains its original quality. The water jet deburring process ensures consistent, clean results, especially for demanding workpieces.
Customers have been relying on our reliable water jet deburring for many years. We process every component with the highest precision, regardless of whether it is a prototype or series production. Our results are always smooth surfaces that can be processed or used immediately. We always deliver perfect quality to meet the highest demands.
Do you have any questions about Water jet deburring?
Our service: Water jet deburring
Water jet deburring from SUSA S. Sauer GmbH & Co. KG always ensures maximum precision and flawless surfaces. With our technology, we reliably remove burrs without damaging the material. We offer our services for various materials, such as metal, plastic or even sensitive materials, and guarantee clean and uniform results.
Thanks to state-of-the-art machines, we deburr every component using water jet deburring. The surface is gently processed with water or an abrasive additive, without heat or mechanical pressure. This protects the material and prevents deformation.
Our service has stood for quality and reliability since 1991. From individual parts to series production, we process workpieces precisely and on time. With our experience, we deliver perfect results for the highest demands. You can rely on proven technology for burr-free and smooth components.
Thanks to state-of-the-art machines, we deburr every component using water jet deburring. The surface is gently processed with water or an abrasive additive, without heat or mechanical pressure. This protects the material and prevents deformation.
Our service has stood for quality and reliability since 1991. From individual parts to series production, we process workpieces precisely and on time. With our experience, we deliver perfect results for the highest demands. You can rely on proven technology for burr-free and smooth components.
Family business since 1991 at Water jet deburring
In Heidenau near Dresden, 190 specialists have been working in our medium-sized family business on 14,000 m² of production space since 1991. With over 100 state-of-the-art systems, we also specialize in precise water jet deburring. We ensure burr-free edges and gentle processing of even complicated components and sensitive materials. Thanks to our high level of automation, we can deburr large quantities efficiently and economically.
Our water jet deburring guarantees maximum precision and quality. Consistent processing quality is ensured through the use of state-of-the-art technology, in-process inspections and seamless control. SUSA S. Sauer GmbH & Co. KG works according to strict quality guidelines and is ISO 9001:2015 certified. Every component is precisely deburred and meets the highest standards of dimensional accuracy and surface quality.
Our vertical range of manufacture and in-house toolmaking and fixture construction enable flexible solutions for every requirement. Reliable and punctual processing is a matter of course for us. Your components are professionally deburred by us. We work precisely, efficiently and to the highest quality standards.
Our water jet deburring guarantees maximum precision and quality. Consistent processing quality is ensured through the use of state-of-the-art technology, in-process inspections and seamless control. SUSA S. Sauer GmbH & Co. KG works according to strict quality guidelines and is ISO 9001:2015 certified. Every component is precisely deburred and meets the highest standards of dimensional accuracy and surface quality.
Our vertical range of manufacture and in-house toolmaking and fixture construction enable flexible solutions for every requirement. Reliable and punctual processing is a matter of course for us. Your components are professionally deburred by us. We work precisely, efficiently and to the highest quality standards.
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Water jet deburring
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Frequently asked questions on the subject: Water jet deburring
What do we mean by water jet deburring?
Water jet deburring is a precise process for removing burrs, even for complex shapes and difficult contours. A targeted high-pressure water jet removes burrs, residues and unevenness cleanly without damaging the material. The process is suitable for metals, plastics and sensitive materials.
No mechanical pressure is applied during water jet deburring. As a result, the surface structure of the component remains unchanged. This makes the method particularly gentle and reliable. Even hard-to-reach areas are thoroughly deburred.
We use state-of-the-art technology to ensure the highest quality and precise results. By precisely adjusting the water pressure and abrasive, we achieve perfect edges and a clean surface. Our water jet deburring ensures consistently high processing quality for individual parts or in series production. We therefore offer an efficient, environmentally friendly deburring solution for demanding components.
No mechanical pressure is applied during water jet deburring. As a result, the surface structure of the component remains unchanged. This makes the method particularly gentle and reliable. Even hard-to-reach areas are thoroughly deburred.
We use state-of-the-art technology to ensure the highest quality and precise results. By precisely adjusting the water pressure and abrasive, we achieve perfect edges and a clean surface. Our water jet deburring ensures consistently high processing quality for individual parts or in series production. We therefore offer an efficient, environmentally friendly deburring solution for demanding components.
How precise is water jet deburring for small components?
Water jet deburring is suitable for complex shapes and contours. It is also ideal for small components with fine structures. Thanks to the precise high-pressure water jet, even tiny burrs can be reliably removed without damaging the material. Processing is contactless, so even delicate workpieces can be deburred precisely.
The pressure and jet guidance are individually adjusted. This preserves the original geometry of the component. The process ensures clean edges and an even surface, especially for delicate or hard-to-reach areas.
Thanks to state-of-the-art technology, water jet deburring is a reliable solution for small components of high quality. Every workpiece is processed precisely, regardless of the shape or material. An efficient method for removing even the smallest burrs precisely and gently.
The pressure and jet guidance are individually adjusted. This preserves the original geometry of the component. The process ensures clean edges and an even surface, especially for delicate or hard-to-reach areas.
Thanks to state-of-the-art technology, water jet deburring is a reliable solution for small components of high quality. Every workpiece is processed precisely, regardless of the shape or material. An efficient method for removing even the smallest burrs precisely and gently.
How environmentally friendly is water jet deburring in comparison?
Water jet deburring is a particularly environmentally friendly method of removing burrs. In contrast to mechanical or chemical processes, no harmful vapors or residues are produced. As only water and, if necessary, a natural abrasive are used, the impact on people and the environment is kept to a minimum.
The process does not require high temperatures. As a result, no deformation or material changes occur and no additional coolants or chemicals are required. This saves resources and reduces energy consumption compared to other deburring techniques.
Using the latest technology, waterjet deburring ensures precise and clean results with minimal material removal. This makes it not only efficient, but also sustainable. An environmentally friendly solution for companies that want to combine the highest quality with responsible use of resources.
The process does not require high temperatures. As a result, no deformation or material changes occur and no additional coolants or chemicals are required. This saves resources and reduces energy consumption compared to other deburring techniques.
Using the latest technology, waterjet deburring ensures precise and clean results with minimal material removal. This makes it not only efficient, but also sustainable. An environmentally friendly solution for companies that want to combine the highest quality with responsible use of resources.
How exactly does water jet deburring work?
Water jet deburring is a precise process for removing burrs using a high-pressure water jet. Water is forced through a nozzle with a diameter of 0.1 to 0.5 mm at a pressure of up to 4,000 bar. The fine jet removes burrs in a targeted manner without subjecting the component to thermal or mechanical stress.
For harder materials such as steel, titanium or ceramics, an abrasive is added to the water, usually garnet sand with a grain size of 80 to 200 µm. This increases the cutting force so that even high-strength materials can be deburred precisely. The material removal is between 0.01 and 0.1 mm, depending on the pressure and beam focus.
The process is suitable for workpieces with wall thicknesses of 0.2 to 50 mm and is ideal for sensitive structures, fine bores or internal contours that are difficult to access. Even complex components can be processed evenly, reliably, efficiently and without material deformation using waterjet deburring.
For harder materials such as steel, titanium or ceramics, an abrasive is added to the water, usually garnet sand with a grain size of 80 to 200 µm. This increases the cutting force so that even high-strength materials can be deburred precisely. The material removal is between 0.01 and 0.1 mm, depending on the pressure and beam focus.
The process is suitable for workpieces with wall thicknesses of 0.2 to 50 mm and is ideal for sensitive structures, fine bores or internal contours that are difficult to access. Even complex components can be processed evenly, reliably, efficiently and without material deformation using waterjet deburring.
What surface quality does water jet deburring achieve?
With water jet deburring, we ensure excellent surface quality without thermal or mechanical stress. The fine high-pressure water jet removes burrs in a targeted manner and leaves even and clean edges. Thanks to the non-contact processing, the structure of the material remains unchanged and no stresses or deformations occur.
Depending on the pressure and jet diameter, the surface roughness can be set to Ra 1.6 to 3.2 µm. The process ensures precise and controlled processing, particularly for sensitive components or complex geometries. Even fine internal contours or hard-to-reach areas are reliably deburred.
Water jet deburring is therefore ideal for components that have to meet the highest standards of dimensional accuracy and surface quality. The result is burr-free, smooth edges that can be processed or used immediately. With waterjet deburring, we offer an efficient solution for first-class quality of all parts and components.
Depending on the pressure and jet diameter, the surface roughness can be set to Ra 1.6 to 3.2 µm. The process ensures precise and controlled processing, particularly for sensitive components or complex geometries. Even fine internal contours or hard-to-reach areas are reliably deburred.
Water jet deburring is therefore ideal for components that have to meet the highest standards of dimensional accuracy and surface quality. The result is burr-free, smooth edges that can be processed or used immediately. With waterjet deburring, we offer an efficient solution for first-class quality of all parts and components.
Certifications & quality standards
Quality at every stage of production
We guarantee our customers first-class products and absolute precision. Customer requirements guide our actions and our decisions. We do a lot to achieve this:
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
- in-process inspections by qualified employees
- Use of highly developed measuring technology, e.g. 3D measuring machines, contour measuring devices, profile scanners, form measuring machines
- 100% inspection of high-volume parts for freedom from chips and important dimensions such as length, inner and outer diameter
Our ISO certification ensures the consistently high standard of our quality management. We work in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016. We have been certified in accordance with the environmental standard DIN EN ISO 14001 and the energy standard DIN EN ISO 50001 since 2018.
Water jet deburring for many sectors
Mining
Mechanical and plant engineering
Hydraulics industry
Plastics industry
High-voltage construction
Fittings industry
Bicycle industry
Communications engineering
Microelectronics
Electrical industry
Automotive
Our machinery
CNC-controlled single-spindle automatic lathes
- Automatic turret lathes (from 1,000 pieces - Ø20-65 from bar, up to Ø140 from saw blade, blank)
Index: ABC, G 200, C 100, C 200 (partly with Y-/B-axis / eccentric turning / handling)
Muratec: MT-12 GMC (with handling), MT200G/T2 and T3, MW 40, MW 50, MW 120, ML 400 (with handling, Y-axes)
Takamaz: X-100, X-12 MC (with handling)
- Sliding headstock automatic lathes (from 1,000 pieces - Ø4-32)
Citizen: C16, L20, M16, M32
Tornos: Deco 2000 (up to Ø 13/20/26), Deco Sigma (up to Ø 20/32), EvoDeco (up to Ø 32)
Hanwha: XD16H, XD26H-S
CNC-controlled multi-spindle automatic lathes (from 25,000 pieces - Ø4-52)
- Tornos: 6- and 8-spindle machines: MultiDeco 20.8b, MultiSigma 8x24, MultiSwiss 6x14, MultiSwiss 8x26
- Index: 6- and 8-spindle machines: MS 32 C with robot, MS 22-8 C, MS 40 /6 and /8, MS 40 C with robot
CNC-controlled rotary transfer machines
- Pfiffner: Hydromats HB 45/12 CNC, HB 32/16 CNC, HC 32-16 EPICplus
Cam-controlled six-spindle automatic lathes (from 50,000 pieces - Ø4-17)
- Tornos: SAS 16.6
Other machines
- CNC grinding machines (Studer: Favorit, S31, S33; Mikrosa: Kronos S 125, Kronos S 250, Kronos M 250, SR5, Profiltec)
- Mass finishing systems
- Sandblasting machines
- Broaching machines
- Thread rolling machine
- Honing machines from Sunnen
- Worm milling machine and roller burnishing machine (Monnier & Zahner)
- CNC tool grinding machines for the production of forming tools/cutting plates
- Optical measuring and sorting systems
- Parts cleaning systems
- Fully automatic system for chip removal and disposal
- CNC-controlled milling center (from 100 pieces - Ø 500 max. clamping surface)
Mori Seiki: NMV 5000 DCG
